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Your Professional Steel Structure Workshop Manufacturers

The steel frame of the steel structure workshop building is manufactured with the use of superior quality raw materials and cutting-edge techniques and formed by main steel frames, which are linked up by Z-Shape, H-Shape, and U-Shape steel components. Roof and walls can be chosen from a variety of wall panels or any components that you prefer, such as brick, cement panel, sandwich panel, etc. The quality and design are customized based on your actual needs, and then we find the most cost-effective steel structure building solution for you. All the items are pre-produced in our factory and the dimension of the frame are calculated by computer precision, and the installation effect can be accurately controlled within millimeters.

What is Prefabricated Steel Structure Workshop?

Prefabricated steel structure workshop is an industrial building that uses high-strength steel beams, purlins, and profiled steel plates as core materials and is prefabricated through modular design. Compared with traditional concrete structures, its main components are quickly assembled on-site after precision manufacturing in factories, and can be widely used in manufacturing factories, logistics warehouses, aircraft hangars, agricultural greenhouses, and other scenarios. The construction speed is increased by 40% -60%, making it the preferred choice for modern and efficient industrial facilities.

Our steel structure workshops have different sizes, like 20×20, 30×30, 30×50, 40 x 40, 30×40, 40×60, 50 x 50, 50×100,etc. And we can also customize the size of the steel structure workshop to meet your needs. If your workshop needs a traveling crane, we need to customize the size of the steel frame according to the size of the traveling crane so that can provide you with a one-time package, to save your time and help you save money.

No matter where you are in the world, if you want a satisfying steel structure workshop, we will help you realize it. We will customize a steel structure workshop for you according to your location, wind speed, rainfall, and snowfall.

Main structure	H-section steel	Q345/Q235 steel H beam, Box column is also available
	اللحام	Automatic Submerged Arc Welding
	Rust removing	Shot blasting
	surface processing	twice primer and twice finish Alkyd Paint or hot dip galvanized
	High strength bolt	Grade 10.9
Substructure	Angle brace	L50x4, Steel Q235, Process, and painting
	Cross bracing	Dia.20 round bar, Steel Q235, process and pre-galvanized
	Tie bar	Dia.89*3 round pipe, Steel Q235 Process, and painting or pre-galvanized
	Batter brace	Dia.12 round bar, Steel Q235 process and pre-galvanized
	Ordinary bolt	Galvanized bolt
Roof	Purlin	C channel or Z channel, steel Q235, galvanized
	Roof panel	(50mm, 75mm, 100mm, 150mm) Sandwich panel or corrugated GI color steel sheet
	Transparent skylight	1.2mm FRP/customized
	Accessories	Sealant, self-tapping screw, etc.
	Edge cover	Made of color steel sheet
	Gutter	Made of steel sheet thickness 0.8mm, or PVC
	Rainspout	PVC pipe
Wall	Purlin	C channel or Z channel, steel Q235, galvanized
	Wall panel	(50mm, 75mm, 100mm, 150mm) Sandwich panel or (0.4mm, 0.5mm, 0.6mm, 0.7mm) corrugated GI color steel sheet
	Accessories	Sealant, self-tapping screw, etc
	Edge cover	Made of GI color steel
Ventilator		unpowered axial-flow ventilator or monitor roof
Door & window		Electric rolling door/sliding door, PVC/Alu. alloy window
Crane		With or without a crane, ranging from 5 tons to 20 tons

Embedded parts, (to stabilize the structure of the plant)
Columns generally use H-shaped steel or C-shaped steel (usually angle steel used to connect two C-shaped steel)
For beams, generally C-shaped steel and H-shaped steel are used (the height of the middle product is determined according to the span of the beam)For beams, generally C-shaped steel and H-shaped steel are used (the height of the middle product is determined according to the span of the beam)
Purlin: C-shaped steel and Z-shaped steel are generally used.
Supports and braces are usually round steel.
There are two types of tiles, the first is a color steel tile. The second type is composite sandwich board. (Polyurethane or rock wool is sandwiched between the two-layer color-coated board, which plays the role of warming in winter and cooling in summer, and also has the effect of sound insulation and fire prevention).

Steel Structure Workshop Design Considerations

Design Steps

Determine the initial cross-sectional size of the steel structure workshop components, which is usually determined by the span of the building, or it can be determined by the designer. Use design software for mechanical analysis, load combination, strength and stability verification. According to the actual load effects and various constraints, the total stress section optimization method is used to re-optimize the cross-sectional size of each steel structure workshop component.

Steel Structure Material

Wall and roof system

Bolt accessories

Steel Structure Workshop Design Considerations

Strength And Durability

Steel is a strong and durable material that can withstand heavy loads and harsh weather conditions. This makes steel structures highly reliable and long-lasting.

Speed Of Construction

Steel structures can be prefabricated off-site, which means that once the foundation is ready, the construction process can be very quick. This can significantly reduce the overall construction time and associated costs.

كفاءة الطاقة

Steel structures can be designed to be energy-efficient by incorporating insulation and other energy-saving technologies. This can lead to lower energy bills and a smaller carbon footprint.

Flexibility In Design

Steel allows for greater flexibility in design compared to traditional materials like concrete. It can be easily shaped and fabricated into various forms, enabling the creation of complex and aesthetically pleasing structures.

Sustainability

Steel is one of the most recycled materials in the world. It can be recycled and reused multiple times without losing its strength, making it an environmentally friendly choice.

Resistance To Fire, Wind, And Earthquake

Steel has inherent fire-resistant properties and can be treated to enhance these characteristics. It also has high strength-to-weight ratio, making it resistant to high winds and seismic activities.

فعالية التكلفة

While the initial cost of steel construction might be higher than some traditional materials, the long-term cost savings in maintenance and energy efficiency can make it a cost-effective solution.

تعدد الاستخدامات

Steel can be used in a wide range of applications, from small sheds to large industrial complexes, making it a versatile construction material.

Non-Combustible

Steel does not burn, which is a significant advantage in terms of safety, especially in areas prone to wildfires or where fire safety is a concern.

الجاذبية الجمالية

Steel structures can be designed to be visually appealing, offering a modern and sleek look that can enhance the appearance of any property.

Lightweight

Compared to other construction materials, steel is relatively lightweight, which can reduce the amount of foundation work required and make transportation easier.

Maintenance-Free

With proper coating and treatment, steel structures require minimal maintenance, which can save time and money in the long run.

High Tensile Strength

Steel has a high tensile strength, allowing it to span greater distances without the need for additional support, which can be particularly beneficial in large open spaces like workshops.

Economical Use Of Space

Steel structures can be designed to use space efficiently, with less material needed for support compared to other construction types.

Steel Structure Workshop Construction

Design & Planning Stage

Requirement Analysis: Identify the purpose and requirements for the workshop (e.g., storage, manufacturing, maintenance). This helps in determining the size, design, load-bearing capacity, ventilation, and layout.
Blueprint and Layout Design: Create detailed architectural blueprints and structural designs.
This includes: Floor plans.
Location of columns, beams, doors, and windows.
Electrical and plumbing plans.
Load Calculations and Structural Analysis: Engineers perform structural analysis based on factors like wind load, seismic conditions, snow load, and live and dead loads. Advanced software like STAAD Pro or Tekla Structures is often used.
Material Selection: Choose the grade of steel based on requirements like strength, ductility, and corrosion resistance (e.g., galvanized steel, high-strength low-alloy steel).

Fabrication Of Structural Components

Cutting and Welding: Steel components such as beams, columns, trusses, and girders are cut, welded, and fabricated in fabrication shops. CNC machines are used to ensure accuracy.
Prefabrication: Some workshops opt for prefabricated or pre-engineered components to save construction time. These include pre-cut beams, pre-assembled trusses, and pre-made wall panels.
Surface Treatment: Anti-corrosion treatments like galvanizing, powder coating, or painting are applied to fabricated components.

Site Preparation

Land Survey and Excavation: Surveying is conducted to prepare the land, followed by excavation for foundation work.
Foundation Construction: Foundations are laid based on the load-bearing capacity and size of the structure.
Common types include:
Isolated Footing: Used for individual columns.
Raft Foundation: A continuous slab for large structures.
Pile Foundation: For weak soil conditions.
Foundation Bolts and Anchor Plates: Bolts and anchor plates are installed to ensure a secure connection between the steel columns and the foundation.

Erection Of Steel Framework

Column Erection: Steel columns are lifted and fixed to the foundation using anchor bolts. They serve as the primary load-bearing components.
Beam Placement: Horizontal beams (primary and secondary) are installed, connecting the columns to form the skeleton of the structure. Cranes are usually employed to lift and position the beams.
Roof Truss and Rafter Installation: Roof trusses or rafters are placed to form the skeletal structure of the roof. Purlins are installed horizontally across the trusses.
Bracing and Stiffeners: Cross-bracing and stiffeners are added to provide additional strength and stability against lateral forces like wind and seismic activity.

Roofing And Cladding

Roof Panels Installation: Metal roofing sheets (corrugated or standing seam) are laid and securely fastened to the roof purlins.
Wall Cladding: Metal panels, sandwich panels, or insulated panels are fixed to the exterior steel framework for walls. Cladding not only provides protection from the elements but also improves the aesthetics of the building.
Insulation and Ventilation: Depending on the use of the workshop, insulation materials like rock wool or polyurethane can be installed. Skylights or ventilators are also added if required.

Electrical And Plumbing Work

Electrical Wiring: Electrical conduits and wires are laid as per the design. This includes lighting, power points, emergency lighting, and control panels.
Plumbing and Drainage: Plumbing lines, water supply, and drainage systems are laid out if required.

Finishing Work And Painting

Painting and Surface Finish: Final paint coatings are applied to prevent corrosion and give an aesthetic finish. This is essential for steel workshops exposed to moisture or chemicals.
Flooring: Depending on the requirements, the flooring could be concrete, epoxy-coated, or industrial tiles.

Quality Control And Safety Checks

Structural Integrity Inspection: Engineers inspect all welds, bolt connections, and critical points to ensure structural integrity.
Non-Destructive Testing (NDT): Techniques like ultrasonic testing, X-ray testing, or magnetic particle inspection may be conducted for weld joints.
Safety Features: Ensure the workshop complies with safety standards and is equipped with fire exits, alarms, and fire extinguishing systems.

Commissioning And Handover

Final Walkthrough: Conduct a final inspection of the entire workshop, ensuring compliance with safety regulations, design specifications, and quality standards.
Documentation and Maintenance Guide: Provide the client with all documentation, including as-built drawings, safety manuals, and maintenance schedules.

لماذا تختارنا

Our steel shop buildings are designed with the highest-grade American steel, ensuring they’re built to last in any environment.

Durability

Engineered with premium American steel to withstand tough weather and heavy use.

Customizable

Tailor your building with our 3D Modeler—choose size, roof style, colors, and more.

Low Maintenance

Rust-resistant and built for long-term performance with minimal upkeep.

Fast Installation

Prefabricated for quick construction, saving time and labor costs.

Versatile Solutions for Any Industry

Our steel structure workshop can be adapted for a wide range of uses, from light industrial workspaces to full-scale production facilities. Our clients rely on us for shop buildings that support diverse industries, including: